Fixture Manufacturers in Chennai

Looking for Fixture Manufacturers in Chennai? Jai Sai Toolings offers the best quality of Fixtures at the best price.

A fixture is a tool that holds and locates a work piece during an inspection or for a manufacturing operation. The fixture does not steer the tool. Fixtures are firm and sturdy mechanical devices that allow fast and precision machining with reliable quality, interchangeability, and lead time reduction. As a work-holding device, fixtures do not position, guide, and locate the cutting tool, as it is achieved by making essential adjustments on the machine.

Advantages of Fixtures

Low variability in dimension, thereby most important to constant quality of manufactured products
Cost reduction
Ensures interchange ability and high accuracy of parts
Reduces the need for inspection and quality control expenses
Reduces accident, as safety is improved
Semi-skilled machine operators can easily use them thereby saving the cost of manpower
Complex and heavy components can be easily machined

Types of Fixtures

Turning Fixture

It is fairly easy-to-hold regular work pieces on lathes in standard job holding devices like chucks and collects, between the center and on mandrels or faceplates. Although unevenly shaped components offer a lot of difficulties in holding them correctly. Simple odd-shaped jobs can be held in chuck also, say by proper adjustment of jaws in a four-jaw chuck or by using shaped soft jaws. Though, work pieces having complicated shapes have to be essentially held in position with the help of turning fixtures.

Milling Fixture

Milling fixtures are used on milling for carrying out different milling operations on work pieces. The fixture is correctly located on the table of the machine and secured in position by means of bolts and nuts. The table is shifted and set in the right position, in relation to the cutter. The work pieces are positioned on the base of the fixture and clamped before starting the operation.

Broaching Fixture

Broaching fixtures are used on different kinds of broaching machines to locate, hold, and support the work pieces during the operations, such as keyway broaching operations, as keyway broaching, whole broaching, etc. The use of a clamping plate as a fixture for internal pull-type hole broaching.

Grinding Fixture

Some different forms of equipment are used in grinding machines to locate, hold, and support the work pieces through the operations. These Grinding fixtures may be the standard work-holding devices, such as chucks, mandrels, chuck with shaped jaws, magnetic chucks, etc.

Tapping Fixture

The tapping fixture is specially designed to position and steadily secure identical work pieces for cutting internal threads in drilled holes in them. Peculiar shaped and unbalanced components will always need the use of such fixtures, particularly when the tapping operation is to be carried out repeatedly on a mass scale on such components.

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What are fixtures made of?

Other materials for the making of jigs and fixtures include Nylon and fibber, steel castings, stainless steel, cast iron, high tensile steels, case hardening steels, and spring steels. The design of jigs and fixtures is dependent on numerous factors which are analyzed to achieve optimum output.

Where fixtures are used?

It holds and locates the work but does not guide the tool.
Used for holding the work in milling, grinding, turning or planning operation.
The cost is less as compared with the jigs.
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